- Low Voltage Electrical Test
- Hi pot/ Insulation Test
- Impulse Test (Layer Short Circuit)
- 21 Channels
- Test Frequency (200k/500k/1MHz)
- AC Voltage Output 5000V
- DC Voltage Output 6000V
- Insulation Resistance 12000MΩ
- Excitation Current /Open- circuit voltage /The no-load power
Automatic Transformer Test System 9560 3-in1+AC Source
- Comprehensive Testing Integrates low-voltage electrical and safety compliance testing for transformers in a single platform, including Hi-pot, insulation, and impulse layer short-circuit tests.
- Multiple Test Channels Features 21 test channels and supports dynamic testing of open-circuit voltage, excitation current, and no-load power.
- High-Voltage Capability Offers AC withstand voltage up to 5000V and DC withstand voltage up to 6000V with insulation resistance up to 12000MΩ.
- Advanced Analysis Performs detailed low-voltage tests including inductance, capacitance, resistance, turns ratio, and shorted terminal checks.
- Optional High-Frequency Testing Supports test frequencies of 200kHz, 500kHz, and 1MHz with optional LCR Meter for enhanced transformer analysis.
The MICROTEST 9560 Transformer Integrated Test System is an advanced, comprehensive measurement platform designed for low-voltage electrical characteristics and safety compliance testing. Controlled via PC, it features 21 test channels and supports dynamic transformer testing, including open-circuit voltage, excitation current, and no-load power measurements. The system also integrates AC and DC withstand insulation testing, with AC voltage output up to 5000V and DC voltage output up to 6000V, while ensuring maximum insulation resistance of 12000MΩ. It offers a range of low-voltage testing capabilities, including inductance value, leakage inductance, DC and AC resistance, quality factor, capacitance value, and turns ratio, while also checking for shorted terminals. The system’s interlayer short-circuit test utilizes high-voltage pulse technology to detect defects between transformer coils or insulation layers through non-destructive L/C resonance analysis. With optional test frequencies of 200kHz, 500kHz, and 1MHz, the 9560 provides an all-in-one solution for transformer safety and performance testing.
Specifications
SPEC
| Model | ATP-9560 | |||||
| Test Channel | 21 | |||||
| Dynamic Testing For Transformer | ||||||
| Excitation Current | 2mA-4.2A | Measurement Signal
Voltage：0V-310.0Vrms Frequency：45Hz-500Hz |
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| Open- circuit voltage | 10V-5000V | |||||
| The no-load power | 0.2-500VA
(External AC Source) |
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| Low Voltage Electrical Test | ||||||
| Model | 6265 | 6266 | 6267 | |||
| Frequency | 10Hz-200kHz | 10Hz-500kHz | 10Hz-1MHz | |||
| Frequency Resolution | 5 digits | |||||
| Basic Accuracy | ±0.1% | |||||
| AC Drive Level | 10mV-2Vrms | |||||
| DC Drive Level | 10mV-2V | |||||
| Output Impedance | 100Ω | |||||
| Turn | Inductance or Voltage
Test Freqeuncy：50Hz-200kHz |
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| Test Mode | Meter Mode / List Mode | |||||
| Parameters Measurement | Inductance (L)、Impedance (Z)、Capacitance (C)、Resistance (R)、Conductance (G)、Susceptance (B)、Admittance (Y)、Alternating Current Resistance (ACR)、Quality Factor (Q)、θ、Direct Current Resistance (DCR)、Leakage Inductance、Turn Ratio、Balance、Short Circuit | |||||
| L, LK | 0.1nH ~ 9999.99H | |||||
| C | 0.00001pF ~ 999.99mF | |||||
| Q,D | 0.00001 ~ 99999 | |||||
| Z,X,R | 0.00001Ω ~ 99.9999MΩ | |||||
| Y | 0.01nS ~ 99.9999S | |||||
| θ | -180°~ +180° | |||||
| DCR | 0.1mΩ ~ 99.999 MΩ | |||||
| Turn | 0.1 ~ 99999.9 turns | |||||
| Pin-Short | 12 pairs, between pin to pin | |||||
| Hi pot/ Insulation Test | ||||||
| Items | AC Hi pot | DC Hi pot | IR | |||
| Output Voltage | 10V-5000V | 10V-6000V | 10V-1000V | |||
| Voltage Resolution | 1V | 1V | 1V | |||
| Voltage Accuracy | ±(3% of setting+5V) | |||||
| Test Range | 0.001-31mA | 0.001-11mA | 1-12000MΩ | |||
| AC Arcing Detection | 0-20 | 0-10 | – | |||
| Measuring time | 0.1-999s | |||||
| Ramp Time | 0.1-10s | |||||
| Time Resolution | 0.1s | |||||
| Impulse Test | ||||||
| Impulse Voltage | 200V-5000V | |||||
| Area
Comparison |
When layer short happened, the loss of power on coil increase, the resonance damping coefficient increase, resonance amplitude decrease, the total area decrease. These are the basic parameters we check layer short.
By calculating and comparing the deference of area between golden sample and DUT. |
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| Area
Differential |
Add up the difference between normal wave and DUT wave call “ Area differential”. When layer short happened, the inductance reduce(similar the transformer). The wave phase change and the area differential also change. This will show “fail” on the instrument. However, the parameter might cause deviation because of the deviation of inductance, resonance phase shift. (Silicon steel product such as motor and traditional transformer is not suitable)By calculating and comparing the deference of area between golden sample and DUT. To determine the degree of waveform overlap. Compare the inductance by this. |
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| Waveform
Comparison |
Set a acceptable wave range, if the DUT’s wave is in this range shows “pass” otherwise, “fail” This parameter can judge both amplitude and phase of resonance wave. This can increase the detection capability of layer short. |
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| Corona | In pulse test, the insulation defect will cause discharge and create corona. This function is able to count the times that corona happened base on the degree of deviation. Detect the discharge phenomenon on the coil. |
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| Flat | If the layer short happened, the waveform will tremble. Therefore, the instrument will quantize and compared it. | |||||
System
| Electronic Rack | |
| Stroage | Unlimited storage (By The PC Link) |
| Power Supply | Voltage 90Vac-125Vac或190Vac-250Vac
Frequency 47-63Hz |
| Power consumption | 1000VA/set |
| Dimension (W*H*D) | 600*1020*1555mm (W*H*D) |
| Weight | 190kg |
Standard Accessories
| Power Cord | |
| Fixture (F7721) |  |
| Foot Switch (F522010) | |
| HV Test Cable | |
| 25Pin-25Pin cable | |
| 24V Switch Power Supplier | |
Optional Accessories
| PC Link Software | |
| Cable (RS-232) | |
| Fixture (F7721-D) |  |
Enjoy:
- Nearly 30 Years of Experience
- Reliable Suppliers
- Quality Products
- Free Technical Consultation
- Tailoring Custom Solution
- Expert Technical Support
- No Hidden-Fees
Send Enquiry For:
Automatic Transformer Test System 9560 3-in1+AC Source
Israel's Leading Businesses Choose DCT
Israel's Leading Businesses Choose DCT
DCT’s Skilled Management Team has more than twenty-five years of experience and expertise in the local business environment, coupled with a highly motivated group of employees, positions us as the preferred supplier among the major customers in the industry.
DCT Competitive Edge is the prompt response to our customer needs, the online and on-site direct technical support, professional consulting for the best cost/performance solution, on-time delivery, long-term maintenance, and support.
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