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Unit 5kW – Liquid Cooled Auxiliary Power

Unit 5kW – Liquid Cooled Auxiliary Power

  • This Auxiliary Power Unit (APU) is a 5kW liquid-cooled unit designed to provide DC power to military vehicles.
  • It is compact, lightweight, and engineered to meet MIL-STD-810F requirements for wheeled and tracked armored vehicles.
  • The APU has a liquid-cooled engine and a Permanent Magnet (PM) generator.
  • The alternator’s voltage is regulated by varying the engine’s speed, and the direct-drive alternator is sealed and uses the engine’s coolant for cooling.
  • The unit is equipped with a remote digital control panel with an LCD display and CANbus capability.
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Specifications

  • Exterior Dimensions (L × W × H): 409 × 390 × 564 mm
  • Gross Weight: ~78 kg
  • Electrical Output: 5 kW @ 28 VDC
  • Current Flow: 180 A @ 3200 rpm
  • Engine Type: Kubota Super Mini Z482, 2-cylinder
  • Engine Cooling Type: Liquid cooled
  • Engine Displacement: 0.479 L
  • Engine Mechanical Power: 9.9 kW @ 3600 rpm
  • Fuel Type (Diesel): JP8, DF-1, DF-2, DF-A (including NATO fuels F-34, F-35, F-44)
  • Fuel Consumption: 1.96 L/h (at max power)

Generator System

  • Alternator Type: MLS 506 Liquid-Cooled Permanent Magnet Generator (PMG)
  • Alternator Speed: 2400–3200 RPM
  • Coupling Type: Direct mounted on engine flywheel
  • Output Voltage (Nominal): 28 VDC

Operating Parameters

  • Operating Temperature: –32 °C to +54 °C
  • Altitude: Sea level to 3,050 m
  • Sand and Dust Protection: Per MIL-STD-810F
  • EMI Compliance: Per MIL-STD-461E (RE101, RE102, RS101, CE101)
  • Protections: Reverse polarity, overcurrent, overvoltage, overspeed, overtemperature, low oil pressure, emergency kill switch

Our latest 5 kW liquid-cooled Auxiliary Power Unit (APU) is designed to meet the growing demand for DC power in military vehicles operating in idle modes. The unit complies with MIL-STD-810F requirements for wheeled and tracked armored vehicles and can charge Li-Ion batteries in ON/OFF mode for extended silent watch operations.

The power pack can be installed under armor or integrated into an enclosure for external mounting. For low-noise or underwater applications, the engine and generator can be housed in a sealed enclosure. The radiator can be located remotely or shared with the main engine’s cooling system. Its compact size allows easy integration within existing vehicle space constraints.

The APU features a 5 kW liquid-cooled permanent magnet (PM) alternator designed by MLS, coupled to a 2-cylinder liquid-cooled diesel engine. Voltage is regulated by varying engine speed, and the alternator rotor is integrated into the engine flywheel, eliminating the need for additional bearings. The direct-drive alternator is fully sealed and cooled by the engine’s coolant.

A remote digital control panel with LCD display and CANbus capability allows full monitoring and control of the APU, including power output and fault diagnostics. The system incorporates multiple protections, including reverse polarity, overvoltage, overcurrent, and overspeed safeguards.

Features

  • Provides 5 kW electrical output at 28 VDC for military and industrial applications

  • Liquid-cooled 2-cylinder Kubota diesel engine for reliable performance

  • MLS 506 permanent magnet generator directly mounted on engine flywheel

  • Compact and lightweight design (~78 kg) for easy vehicle integration

  • Low fuel consumption (~1.96 L/h at max power)

  • Remote digital control panel with CANbus communication for monitoring and diagnostics

  • Rugged design meeting MIL-STD-810F and MIL-STD-461E standards

  • Multiple built-in protections: reverse polarity, overcurrent, overvoltage, overspeed, overtemperature, low oil pressure, emergency kill switch

  • Can operate in idle or active modes, supporting silent watch or full power operations

Enjoy:

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Unit 5kW – Liquid Cooled Auxiliary Power

Israel's Leading Businesses Choose DCT

Israel's Leading Businesses Choose DCT

DCT’s Skilled Management Team has more than twenty-five years of experience and expertise in the local business environment, coupled with a highly motivated group of employees, positions us as the preferred supplier among the major customers in the industry.

DCT Competitive Edge is the prompt response to our customer needs, the online and on-site direct technical support, professional consulting for the best cost/performance solution, on-time delivery, long-term maintenance, and support.

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