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DC Bias Current Test System 6632+6210

DC Bias Current Test System 6632+6210

  • The DC Bias Current Test System 6632+6210 operates within a frequency range of 100Hz to 3MHz, ensuring versatility for a variety of testing applications.
  • With a maximum output of 320W, the system provides the necessary power for demanding tests and component analysis.
  • Capable of delivering up to 10A of DC bias current, offering flexibility for testing various components under different conditions.
  • Ensures accurate impedance, resistance, and bias current testing for optimal performance.
  • Supports multiple test modes and direct handler control, making it ideal for automated testing setups.
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How DC Bias current helps inductor testing?

Ferromagnetic materials (like iron) are composed of microscopic regions called magnetic domains. The stronger the external magnetic field H, the more the domains align, yielding a higher magnetic flux density B. Eventually, The magnetization remains nearly constant, and is said to have saturated. The domain structure at saturation depends on the temperature.

What is magnetic saturation?

In electronic circuits, transformers and inductors with ferromagnetic cores operate nonlinearly when the current through them is large enough to drive their core materials into saturation. This means that their inductance and other properties vary with changes in drive current. In linear circuits this is usually considered an unwanted departure from ideal behavior.

Magnetic saturation current is called Isat, and the temperature rise current is called I rms. When the transformer and the inductor pass a large current in the actual circuit operation, the magnetic field of the magnetic core will produce magnetic saturation, which will cause the inductance characteristic to decline.
Therefore, the R&D engineer will set the current value of the inductance reduction allowable range.

Isat (Magnetic saturation current curve)

Irms (Rated current curve)

Using a DC Bias current source to apply a 200A bias current to the inductor, the inductance decreased from 2.06983uH to 1.02845uH.

Equivalent Circuit Analysis (Option)

It has seven different models, combine with different types of parameters ( R, L, C) help customers model the impedance versus frequency characteristics and self-resonant frequency (SRF).

Magnetic Material Test Fixture (FX-0000C8)

Using the magnetic material test fixture for measuring of permeability of various toroidal cores or ferrite cores and electromagnetic shielding coating materials, 6632 built-in formula to directly calculate the permeability coefficient value μr.

List Mode

50 groups of list mode setting (Each group contains up to 15 steps).

DC Bias Source Testing System combines the impedance analyzer 6632 with a DC bias source.This system is capable of analyzing the saturation characteristics of inductors, coils, ferrites, and magnetic cores. Additionally, it provides testing for the relative permeability (μr) to analyze key properties of magnetic materials. The system supports magnetic saturation current and temperature rise current scanning analysis, providing research and development engineers with fast and accurate current curve variations. When integrated into a production line, it offers the option of ammeter mode or multi-step mode. Measurement results are displayed numerically, and the system supports PC connectivity for storing test data and conducting report analysis.

SPEC

 Current Accuracy 0.000A-1.000A 1%+5mA
1.001A-5.000A 2%
5.001A-40.000A 3%
DCR Test
Constant power output
Current switch
 (6632+6225 not supported)
Graphic Scanning Analysis Frequency graphic scanning analysis
Magnetic saturation curve (Isat)
Rated current curve (Irms)

Compitable with The Impedance Analyzer 6632/6632S Series

Model 6632-1

6632-1S

6632-3

6632-3S

6632-5

6632-5S

6632-10

6632-10S

6632-20

6632-20S

6632-30

6632-30S

6632-50

6632-50S

Test

Frequency

10Hz-

1MHz

10Hz-

3MHz

10Hz-

5MHz

10Hz-

10MHz

10Hz-

20MHz

10Hz-

30MHz

10Hz-

50MHz

Equivalent Circuit Analysis 6632S
Frequency Setting Continuity
Frequency Output Accuracy ±0.01%
Frequency Resolution 100mHz, 6-bit Frequency Input
Basic Accuracy ±0.08% (typical ±0.05%)
AC Drive Level Test Signal Voltage Level               10mV  2Vrms(100Ω)

              10mV – 1Vrms(25Ω)

Voltage Minimum Resolution 1mV
Accuracy      ALC ON:6% * Voltage ±2mV

     ALC OFF:10% * Voltage ±2mV

Test Signal Current Level 200µA – 20mArms
Current Minimum Resolution 10µA
Accuracy      ALC ON:6% * Current ± 20µA

     ALC OFF:10% * Current ± 20µA

DC Drive Level 1V (fixed)
Output Impedance 25Ω/100Ω (switchable)
DC Bias Voltage Built-in ±12V

(100Hz-50MHz)

External Voltage Bias

(±12V/±40V/±2000V)

DC Bias Current Option DC Bias Current Source

(20A/60A/120A/320A)

External Voltage Bias

(100mA/1A)

Measurement Mode Meter mode, list mode, sweep mode, and optional equivalent circuit analysis function (S model)
Measurement Parameters |Z|、|Y|、θ、X、R、G、B、L、D、Q、DCR、C、 ESR、ε and μr
Test Time (Fastest) < 3mS

6632 Measurement Parameters

Parameters Range
|Z| 0.000 mΩ to 9999.99 MΩ
R, X ± 0.000 mΩ to 9999.99 MΩ
|Y| 0.00000 μS to 999.999 kS
G, B ± 0.00000 μS to 999.999 kS
θRAD ± 0.00000 to 3.14159
θDEG ± 0.000° to 180.000°
Cs, Cp ± 0.00000 pF to 9999.99 F
Ls, Lp ± 0.00 nH to 9999.99 kH
D 0.00000 to 9999.99
Q 0.00 to 9999.99
Δ ± 0.00% to 9999.99%
Rdc 0.00 mΩ to 99.9999 MΩ
εr’ εr” 0 to 100000
μr’ μr” 0 to 100000

System

   Measurement Circuit Series/Parallel
Correction Open Circuit/Short Circuit/Load correction
  Cable Compensation 0 / 0.5 / 1 /2 (m)
BIN ABS、ΔABS、Δ%、OFF
   Comparator 9
 List Mode 50 groups of Multi-steps setting (Each group contains up to 15 steps)
  Bulit-in Storge 100 sets LCR setting documents, 50 groups of list mode setting
USB Host Storge LCR setting documents, list mode setting document, BMP graphics, Sweep screen and test result data
  Trigger Test Auto, manual, RS-232, GPIB, Handler
   Power Supply Voltage:88-264Vac
Frequency:47-63Hz
  Power consumption 30VA
  Environment Temperature:10℃-40℃
Humidity:20-90%RH
   Dimension  DC Bias Current Source Impedance Analyzer
 (W*H*D)

356x147x497 mm/6225

356x145x644 mm/6243H/6243

356x145x525 mm/6240A

337x145x525 mm/6223

337x145x525 mm/6220

337x145x525 mm/6210

 (W*H*D)

336x147x340 mm/6632

336x147x340 mm/6632S

  Weight 15 Kg (6225)

20 Kg (6243H/6243)

15 Kg (6223)

20 Kg (6240A)

15 Kg (6220)

15 Kg (6210)

3.95 Kg (6632)
Display Color Screen, 7″ TFT (800*480)
Interface RS-232、Handler

Enjoy:

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DC Bias Current Test System 6632+6210

Israel's Leading Businesses Choose DCT

Israel's Leading Businesses Choose DCT

DCT’s Skilled Management Team has more than twenty-five years of experience and expertise in the local business environment, coupled with a highly motivated group of employees, positions us as the preferred supplier among the major customers in the industry.

DCT Competitive Edge is the prompt response to our customer needs, the online and on-site direct technical support, professional consulting for the best cost/performance solution, on-time delivery, long-term maintenance, and support.

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